Screw Air Compressor Manufacturer in India

Screw Air Compressors

Colt builds rotary screw air compressors at its ISO 9001:2015 plant in Sonipat, Haryana, and has supplied compressed air to Indian industry since 1985. The single-stage CS series runs from 10 to 350 HP in fixed-speed and VFD models (the table below covers 10 to 180 HP, 42 to 832 CFM at 8 bar; data sheets for the larger models on request); the two-stage CS2 series goes up to 200 HP and 1,281 CFM. VFD models have an IE4 permanent magnet motor and fixed-speed models an IE3 motor; every machine has oversized coolers rated for 48 °C ambient, a touch-screen controller and a direct drive from 20 HP up. Full model table, sizing help and FAQs are below.

Why Colt Screw Air Compressor?

IE4

IE4 PM motor on VFD models, IE3 on fixed speed

Vibration-free, quieter operation

Designed for hot Indian climate

Lowest oil carry-over

Direct driven with low RPM

Advanced PLC for easy operation

35% Energy Saving

Lowest life cycle cost

Product Specifications

Colt screw air compressor aftercooler and air piping
High Efficiency Combi-Cooler

• Oversized Coolers designed for High Ambient temperature upto 48ºC.

Colt screw air compressor inside view, air end and oil separator
Stainless Steel Piping

• No Rubber Hoses
• Less Maintenance Cost

Colt screw air compressor touch-screen controller
Touch Screen Controller

• Large Display size
• Consumable lifetime/service due Indicator
• Additional parameters such as amperes/ Voltage and Power displayed for Main Motor and Fan

Colt screw air compressor motor and air end
High Efficiency Motor

• Permanent Magnet IE4 Motor (VFD), IE3 Motor (fixed speed)

Colt screw air compressor VFD drive
Energy Efficiency Drive

• Specially designed for compressor application
• Safety protections like Single Phasing, Motor Overload, Current Imbalance, Over Voltage, Low Voltage, High Pressure Tripping.

Colt screw air compressor cooling fan
Radial Fan

• High Efficiency Radial Fan
• VFD Controlled (25 HP Onwards)
• No Thermostat
• Fan Starts/stop on the basis of Temperature

Colt screw air compressor oil separator tank
High Efficiency Oil Separator

• Less oil carryover.

Screw Air Compressor Models and Capacities

These are the free air delivery (FAD) figures for every single-stage Colt screw air compressor, taken from our current brochure. FAD is measured to ISO 1217 Annex C (Edition 3). All models run on 3 phase, 400 V, 50 Hz. CS 10 and CS 15 fixed-speed units are belt driven; the rest are direct drive. VFD models use an IE4 permanent magnet motor; fixed-speed models use an IE3 motor.

Fixed speed (FS) models
ModelMotor (HP / kW)FAD @ 8 bar (CFM)FAD @ 10 bar (CFM)FAD @ 13 bar (CFM)Noise dB(A)Size L×W×H (mm)Air outlet (inch)
CS 10 FS10 / 7.542.236.028.267800×660×1050¾
CS 15 FS15 / 1169.458.052.8691320×800×13201
CS 20 FS20 / 1590.776.268.9691320×800×13201
CS 25 FS25 / 18.5114.296.885.4711320×800×13201
CS 30 FS30 / 22132.0114.2100.8711320×800×13201
CS 40 FS40 / 30198.2175.8160.4711500×1000×14501½
CS 50 FS50 / 37242.4213.8193.0721500×1000×14501½
CS 60 FS60 / 45280.6236.3211.2721500×1000×14501½
CS 75 FS75 / 55358.0324.0260.8731800×1150×16502
CS 100 FS100 / 75477.2412.6342.2732000×1210×17502
CS 120 FS120 / 90594.0506.0472.0752170×1930×15703
CS 150 FS150 / 110698.0588.0539.0752920×1990×17803
CS 180 FS180 / 132832.0682.0578.0762800×1900×16903
VFD (variable speed) models: FAD shown as minimum to maximum
ModelMotor (HP / kW)FAD @ 8 bar (CFM)FAD @ 10 bar (CFM)FAD @ 13 bar (CFM)Noise dB(A)Size L×W×H (mm)Air outlet (inch)
CS 10 VFD10 / 7.519.6 – 42.919.6 – 35.719.2 – 29.664920×650×1050¾
CS 15 VFD15 / 1127.3 – 70.227.3 – 58.827.3 – 53.2661320×800×13201
CS 20 VFD20 / 1526.3 – 92.226.3 – 79.625.8 – 70.1661320×800×13201
CS 25 VFD25 / 18.547.2 – 117.147.2 – 98.647.2 – 87.2671320×900×15001
CS 30 VFD30 / 2252.8 – 134.052.8 – 115.952.0 – 102.5671320×900×15001
CS 40 VFD40 / 3079.6 – 199.279.6 – 177.879.6 – 162.0701500×1000×14501½
CS 50 VFD50 / 3797.6 – 244.097.6 – 222.697.6 – 204.2701400×1000×15801½
CS 60 VFD60 / 45112.8 – 282.0112.8 – 252.4110.8 – 223.2711500×1000×14501½
CS 75 VFD75 / 55143.2 – 358.0143.2 – 324.6141.6 – 280.4731800×1210×18302
CS 100 VFD100 / 75191.5 – 478.8191.5 – 414.2190.0 – 362.4731800×1210×18302
CS 120 VFD120 / 90208.0 – 594.0208.0 – 516.0202.0 – 472.0742420×1540×20403
CS 150 VFD150 / 110244.8 – 698.2244.8 – 610.0242.0 – 538.6742770×1890×19403
CS 180 VFD180 / 132292.0 – 832.4292.0 – 682.8290.2 – 592.6752650×1800×18503

Air receiver we recommend: 500 litres up to 30 HP, 1,000 litres from 40 to 100 HP, and 2,000 litres for 120 HP and above. Noise figures are ±3 dB(A).

Models above 180 HP, up to 350 HP, are also available; ask us for their data sheets.

Not sure which size you need? Read our fixed speed vs VFD guide or send us your air demand and our engineers will size it for you.

Which screw air compressor size do you need?

Four questions decide the model. If you can answer them, we can quote the right machine the same day.

  1. How much air, in CFM? Add up the rated consumption of every machine and tool that runs at the same time, then add about 20% for leaks and future load. A rule of thumb for a single-stage Colt screw is 4.2 to 5 CFM per HP at 8 bar.
  2. At what pressure? 8 bar covers most plants. Choose 10 or 13 bar if your machines need it (every CS model is available at all three), and 16 bar VFD units for fibre laser cutting.
  3. Is demand steady or does it swing? Steady demand near full output: fixed speed. Demand that changes through the day or between shifts: VFD, which cuts energy use by up to 35% on the same job.
  4. What goes with it? An air receiver (500 L up to 30 HP, 1,000 L from 40 to 100 HP, 2,000 L from 120 HP), a refrigerated air dryer and line filters, and piping sized for the flow.
5-year cost comparison of a fixed speed and a VFD screw air compressor: energy, maintenance and purchase cost, with 35% energy saving on VFD

5-year cost comparison, fixed speed vs VFD, from the Colt screw compressor brochure.

Quick selection: HP to CFM at 8 bar (fixed speed)
Air needed (CFM)ModelMotorFAD @ 8 barReceiver
up to 40CS 10 FS10 HP42 CFM500 L
40–90CS 20 FS20 HP91 CFM500 L
90–130CS 30 FS30 HP132 CFM500 L
130–200CS 40 FS40 HP198 CFM1,000 L
200–240CS 50 FS50 HP242 CFM1,000 L
240–360CS 75 FS75 HP358 CFM1,000 L
360–480CS 100 FS100 HP477 CFM1,000 L
480–590CS 120 FS120 HP594 CFM2,000 L
590–700CS 150 FS150 HP698 CFM2,000 L
700–830CS 180 FS180 HP832 CFM2,000 L

Above 30 HP on round-the-clock duty, compare the two-stage CS2 series: it delivers 15 to 20% more air per HP than a single-stage machine of the same rating.

Where Colt screw air compressors are used

Our screw compressors run in more than 3,000 plants across India. The most common applications:

  • Auto components, engineering and fabrication: pneumatic tools, CNC machines, paint shops and shot blasting on 8 to 10 bar.
  • Textiles and spinning: air-jet looms and compact spinning, where VFD units follow the loom load.
  • PET bottle blowing: a screw compressor supplies the 7 to 10 bar service air, and our oil-free PET bottling compressors supply the 40 bar blowing air.
  • Pharma, food and packaging: with a refrigerated dryer and filters for dry, virtually oil-free air.
  • Laser cutting: 16 bar VFD screw compressors from 15 to 60 HP, with air treatment for a clean cutting gas.
  • Cement, steel, plastics, rice mills, cold storage and CBG plants: instrument and process air, usually on fixed-speed units with a large receiver.

Related reading: how to calculate screw compressor running cost · VFD screw compressors: sizing and running cost · screw compressors for laser cutting · fixed speed vs VFD · screw vs reciprocating · air receiver sizing · CFM, SCMH and other compressor terms

Typical Compressed Air Supply System

A Screw Air Compressor with VFD technology delivers stable airflow, improved efficiency, reduced wear, and dependable performance for demanding industrial applications.

Typical compressed air supply system: Colt screw air compressor, air receiver, refrigerated dryer and line filters

Screw air compressor FAQs

What sizes of screw air compressor does Colt make?

Single-stage CS series from 10 to 350 HP, fixed speed and VFD (the brochure table covers 10 to 180 HP, 42 to 832 CFM at 8 bar), and two-stage CS2 series from 30 to 200 HP (156 to 1,281 CFM at 8 bar). Standard working pressures are 8, 10 and 13 bar; 16 bar VFD versions from 15 to 60 HP are built for laser cutting.

How many CFM does a screw air compressor give per HP?

From our brochure figures, a single-stage Colt screw compressor delivers roughly 4.2 to 5 CFM per HP at 8 bar (for example CS 40 FS: 198 CFM, CS 100 FS: 477 CFM). A two-stage model delivers about 5.2 to 6.4 CFM per HP at 8 bar, which is why two-stage pays off above 30 HP on continuous duty.

Fixed speed or VFD: which one should I buy?

Choose fixed speed if your plant draws air steadily, close to the compressor's full output, through the shift. Choose VFD if demand rises and falls during the day or between shifts: the motor slows to match demand, and the brochure figure for energy saving is up to 35% against a fixed-speed unit on the same job. VFD models also start softly, so there is no inrush current.

What size of air receiver should go with the compressor?

Our standard recommendation is 500 litres up to 30 HP, 1,000 litres from 40 to 100 HP and 2,000 litres for 120 HP and above. The receiver smooths pressure, gives the dryer time to work and reduces load/unload cycling.

Are Colt screw air compressors oil-free?

No. They are oil-injected rotary screw compressors with a high-efficiency oil separator. With a Colt refrigerated air dryer and line filters the air is virtually oil-free and suitable for most plants. If you need ISO 8573-1 Class 0 air, for PET bottle blowing or pharma, use our oil-free reciprocating or oil-free booster compressors instead.

Where are the compressors made, and who services them?

Every Colt screw air compressor is built and tested at our ISO 9001:2015 plant in Sonipat, Haryana. Our own engineers install and commission the machine, and we offer annual maintenance contracts, genuine spares and breakdown support across India.

How much does a screw air compressor cost?

Price depends on the HP, the working pressure, fixed speed or VFD, and what is packaged with it (receiver, dryer, filters). Send us your air demand in CFM and the pressure you need, and we will quote the right model within a working day.

GET A QUOTE FOR YOUR AIR DEMAND

Model data from the Colt screw air compressor brochure. Last updated: .